Modern Rodding Tech
Rex Watson inspecting custom Corvette engine plumbing.
1. Rex Watson of Pure Choice Motorsports assesses the plumbing options on Brian Brennan’s Corvette. The choice was made to go with Watson’s line of Pure Stealth braided hoses and black fittings.
Plumbing Pointers
All About High-Tech Hoses
BY RON CERIDONO PHOTOGRAPHY BY BRIAN BRENNAN
I

t may be hard to believe but, back in the day, the coolest way to improve the plumbing under a hot rod’s hood was to add some red plastic fuel lines and polish brass fittings. The problem was that the fuel lines became brittle, cracked, and leaked, creating disaster, and the brass fittings would turn dull overnight. Today, we have a variety of plumbing options from Pure Choice Motorsports that not only look great but are also safe and durable.

Rex and Annette Watson are the owners of Affordable Street Rods, located in the small town of Peabody, Kansas. When given the opportunity, they decided to expand their business by acquiring Pure Choice Motorsports. A leading supplier of automotive plumbing products, Pure Choice offers high-performance fittings, hoses, tubing, and accessories. The Watsons also carry the Pure Stealth line of plumbing products with the company’s proprietary black ceramic coating. In addition to fittings, the Pure Stealth line includes black braided hoses with 24 color options for accent braiding in a nearly infinite variety of patterns. The braid covering on these hoses isn’t a sleeve; it’s adhered directly to the hose so it will never slip or come apart.

To give us some pointers on plumbing, Rex stopped by Hot Rods By Dean to see what was needed to hook up the power steering, air conditioner, and heater in Brian Brennan’s C3 Corvette. While there are a variety of options for making all those connections, including E-Z Clip hoses and fittings, the decision was made to use a Pure Stealth reduced-barrier braided hose with Pure Stealth crimp fittings so everything would match.

For A/C lines, the decision was made to use Pure Stealth reduced barrier braided hose, again with crimp fittings. Rex explains that making custom hoses is straightforward. After carefully measuring the Pure Stealth braided hose or standard reduced barrier hose, it is cut to length—it’s important to make a square cut. The fitting is then slipped onto the hose until it bottoms out and is oriented in the correct direction. To prevent damaging the finish on the fitting, the supplied “crimp cloth” is wrapped all the way around it and secured with a short length of masking tape. A dedicated crimping tool is required to secure the fitting. The type offered by Pure Choice is handheld, which means it can be used with the hose in the car, unlike the type that must be clamped in a vise. After completing the A/C hoses, Rex used the same procedure to make up the heater hoses.

The finished braided Pure Stealth hoses and crimp fittings are not only functional and look clean, but matching them all shows great attention to detail—plus, they’re much cooler than red plastic fuel lines.

AN Fittings

When discussing fittings, the designation AN is often used—a term that may not be familiar to everyone. The AN refers to Army/Navy, a system developed by the government during World War II to ensure the interchangeability and compatibility of parts made by different manufacturers. AN fittings are used with 37-degree single flares that have reinforcement sleeves (these 37-degree flares are also found on JIC hydraulic fittings), as opposed to 45-degree automotive fittings and inverted flares.

The AN system uses numbers to identify different sizes of metal tubing and their corresponding fittings, with the same numbers also assigned to the hoses and their ends. Known as dash numbers, these indicate measurements in 1/16-inch increments. For example, a -3 line equal 3/16 inch, a -8 is 1/2 inch, and so forth.

Braided AC and heater hoses inside inner fender.
2. For uniformity, the Vintage Air system’s A/C and heater hoses were made from Pure Stealth reduced barrier hose with the triple white braid pattern. The clamps securing the hoses to the inner fender are also from Pure Choice.
Beadlock fitting with labeled components and inspection hole.
3. This is a beadlock fitting for standard barrier hose; it must be secured by crimping. The small hole at the end of the fitting is used to verify that the hose is fully inserted into the fitting when the fitting is assembled.
Handheld hydraulic hose crimping tool and colored dies.
4. Crimping beadlock hose ends requires the proper tool and dies. Pure Choice sells this handheld example (they are also available to rent).
Crimped beadlock fitting with protective orange service port cap.
5. A properly crimped fitting should be evenly compressed all the way around. This example also includes a service port for evacuating, charging, and checking system pressure.
Rubber fuel hose showing tight bend radius.
6. Vintage Air and Pure Choice offer black, reduced barrier, and E-Z clip hoses. Both will make tighter-radius bends than standard hose, making installation easier.
E-Z Clip fitting showing double O-ring seal.
7. The fittings used with the E-Z Clip barrier hose fit inside the hose. Note the O-ring on the fitting (there are two) that helps seal the connection. A drop of PAG oil should be applied to the O-rings during assembly.
E-Z Clip fitting with metal end cage installed.
8. Instead of crimping, E-Z Clip fittings are secured by an end cage that snaps into the groove in the fitting.
Securing E-Z Clip end cage with special tool.
9. The E-Z Clip end cage is locked onto the hose with clamps that are secured with a special tool (also available from Pure Choice). Once locked in place, they cannot come loose.
Completed E-Z Clip hose installation with clamps.
10. Here is a completed E-Z Clip installation done by Dean Livermore. They look clean and are easy to install at home.
Power steering pump and reservoir assembly.
11. The engine in Brennan’s Vette was equipped with a common power steering pump and plastic fluid reservoir with an integral return line fitting. That fitting would have to go.
Cutting the plastic return barb off steering reservoir.
12. Careful cutting on Livermore’s band saw made quick work of removing the fluid reservoir’s return barb.
Tapping steering reservoir for NPT bulkhead fitting.
13. With the return barb removed, the remaining hole in the reservoir was threaded with a 1/4-inch NPT (National Pipe Thread) tap.
90-degree bulkhead fitting installed in steering reservoir.
14. To connect the return line, a Pure Stealth -6AN x 1/4-inch NPT x 90-degree (PN X822-06D) was installed in the reservoir.
Custom braided AN power steering hoses with fittings.
15. Pure Stealth premade power steering hoses are available in custom lengths with straight, 45-, or 90-degree swivel fittings. In this case, both the high-pressure and return hose use AN fittings.
Power steering hoses routed through tight suspension area.
16. To snake through the tight confines of the Detroit Speed & Engineering front suspension, both power steering hoses were equipped with 90-degree swivel fittings.
AN adapter fittings installed on steering rack ports.
17. There are more than a dozen sizes of power steering adapter fittings available for AN lines—Pure Choice has them all. In this case, a 9/16-18 to -6 was used on the high-pressure side of the rack with a 5/8-18 to -6 on the return side.
Comparing straight and angled heater hose adapter fittings.
18. Typically, the heater hose connection on the Vintage Air Front Runner is made with the fitting on the right side that accepts a heater hose and a clamp. In this case, Watson used a 1/2-inch NPT-to-#10 O-ring adapter to fit a #10 45-degree heater hose fitting.
Beadlock heater hose fitting installed on water pump.
19. The Pure Stealth beadlock fitting on the water pump accepts a reduced barrier #10 A/C hose (used as a heater hose) that matches the A/C and power steering hoses.
90-degree swivel elbow fitting in intake manifold.
20. This is a problem solver—Watson installed a Pure Stealth #10 Tite 90-degree Elbow With Swivel Nut (PN X15170) in the intake manifold for the heater hose connection.
90-degree beadlock fitting on aluminum coolant tank.
21. To tuck the hose in tight, a 90-degree reduced barrier beadlock fitting was used to wrap around the front of the valve, right side valve cover.
Braided heater hose connected to water pump fitting.
22. Both reduced-diameter heater hoses are #10 with the same triple white braid (PN XX31400) and crimp fittings found on the A/C hoses.
Crimp cloth wrapped around fitting for finish protection.
23. To protect the fittings, Pure Choice supplies “crimp cloth” to wrap around Pure Stealth fittings during the crimping process.
Finished crimp showing protection from marking.
24. Although the proprietary coating on the fittings is durable, crimping can make the finish appear “polished” where the dies press against it. The crimp cloth prevents that.
Inline heater control valve with hose adapter fitting.
25. This is a Pure Stealth #10 reduced barrier and E-Z Clip heater hose adapter fitting (PN X361403), used to connect from the 5/8-inch heater hose to the Vintage Air heater control valve.
Heater control valve installed in engine bay plumbing.
26. A short section of standard 5/8-inch heater hose was used to connect the #10 hose to the heater valve.
Beadlock fittings with service ports on AC compressor.
27. The Pure Stealth Black SD7B10 fitting kit (PN X045003) attached to the compressor accepts a pair of 45-degree beadlock fittings with service ports. The #8 discharge fitting (PN X355220), the #10 suction line fitting (PN X355230).
Preformed aluminum AC hard lines and AN fittings.
28. Vintage Air’s SureFit Corvette kit included preformed lines to connect the condenser to the system. For Brian’s Corvette, the hard lines were shipped to Pure Choice for coverage with their Pure Stealth ceramic coating.
Aluminum AC lines routed through engine bay.
29. The Vintage Air condenser lines certainly simplify the installation process as they fit through factory holes in the core support.
45-degree beadlock fittings attached to AC hard lines.
30. On the engine side of the core support, 45-degree beadlock fittings were attached to the condenser lines. The #6 line will connect to the evaporator, and the #8 line comes from the compressor.
Black service port caps on AC line fittings.
31. Pure Stealth brings under-hood detailing to a whole new level—these are reduced barrier service port caps (PN X15090-5). An O-ring inside the cap seals the service port and protects the Schrader valve from debris.
Set of black Delrin AN wrench inserts for fittings.
32. To protect the finish on AN fittings, Divers Street Rods offers these AN wrench inserts from NotcHead. The kit includes six inserts, -3 through -10, plus a 3/4 inch for the other side of a -6 line.
Tubing cutter tool and section of braided hose.
33. To make clean, accurate cuts in barrier hose, Pure Choice offers this tubing cutter (PN 48-22-4204) to buy or rent.
Using standard wrench with insert on AN fitting.
34. Made from super-tough Delrin, these wrench inserts fit into standard SAE wrenches, eliminating the need for a special set of AN wrenches.
In The Garage Media
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Modern Rodding
VOLUME 7 • ISSUE 69 • 2026