Modern Rodding Tech

InTheGarageMedia.com
By Ron Ceridono Photography by THE AUTHOR & Courtesy of Eaton Detroit Spring & The Hot Rod Library
Suspension Basics Title
Things About Springs

1. Eaton Detroit Spring has been manufacturing springs since 1937. Today Mike Eaton and his daughter Kim, grandson, and great-granddaughter of the founders run the company.

1. Eaton Detroit Spring has been manufacturing springs since 1937. Today Mike Eaton and his daughter Kim, grandson, and great-granddaughter of the founders run the company.
W

hen most hot rodders think of steel it likely has something to do with a structure that requires strength and rigidity. When Mike Eaton of Eaton Detroit Spring thinks about steel his concern is strength and flexibility.

As Eaton explains it, springs must be made from steel with high yield strength. In other words, a material that will bounce back to its original shape after significant pressure is applied, and the best material for that is SAE 5160 high alloy spring steel. While you can’t tell by looking, there are cheap off-shore springs that use inferior 1095 steel that will sag or possibly break—the best indication of quality is to remember you get what you pay for.

Leaf springs are found in three basic configurations: Multileaf springs are made from heat-treated strips of SAE 5160 steel, in diminishing lengths, formed to a predetermined arch and held together by a bolt to the center; monoleaf springs are a single, heat-treated plate of steel whose thickness is uniformly tapered from the center toward each end; and parabolic springs are multiple monoleaf springs that consist of two or more tapered leaves.

A term that is often used to describe springs is spring rate, which is the amount of weight required to deflect a spring 1 inch. The lower the spring rate, the softer the spring. Another important term is design load, aka load rate, which is the amount of weight a spring is designed to carry when deflected to a certain height. This is an engineering consideration that includes a variety of formulas and enough mind-bending math to make most of us talk to ourselves. Fortunately, Eaton understands it all and can provide the proper coil or leaf spring for any application. (Editor’s note: We asked Eaton to make a pair of rear coil springs for our ’72 3/4-ton Suburban to ride like a 1/2-ton Suburban without changing any of the installation parameters. He did it! We knew we would never load the 3/4-ton Suburban as it was intended but we knew we wanted a good ride. —B.B.)

When it comes to the ultimate leaf spring suspension Eaton has several suggestions. He recommends using multileaf springs as they can be custom made for the ride quality and ride height desired. In addition, Mike advises that the types of leaves used, specifically the design of their ends, is critical. He adds, “Square, or constant thickness ends, are great for trucks, terrible for cars. It puts a concentration of all the pressure at the end of the leaf, causing hysteresis. Diamond point ends are the same as square cut ends, except some of the excess material has been removed. This gives a better riding spring for trucks. The best choice is to use rolled and tapered ends, where the thickness of the leaves gradually decreases toward the end of the leaf. The reduced thickness allows for increased flexibility.”

We all know hot rodders are fanatical about their car’s ride height, however the time-honored use of lowering blocks is not the way to do it. Lowering blocks can cause a variety of handling problems and greatly increases the potential for axle windup. As Eaton explains windup, “When you hit the gas, the axle twists one way while the tires are twisting the opposite way. Now physics makes this a normal occurrence, but too tall of a block can cause normal windup to become abnormal windup.” This can happen under braking as well.

A result of axle windup during acceleration is wheel hop. In severe cases the rearend housing rotates in the opposite direction the tires are turning until the spring stores up so much energy that it pops back then windup begins again. The result is wheel hop (watch Bullitt when Steve McQueen hammers the Mustang in reverse) of which is often accompanied by carnage that may include broken U-joints, damaged driveshafts, destroyed third members, and more.

Some older hot rodders (we won’t name names to protect Brennan’s reputation) may remember heating coil springs as a means of lowering ride height. The short-term result was a cool look, but the ultimate result was a spring that would soon fail due to loss of tensile strength. It only takes 400 degrees F to start annealing (to heat and then cool steel intended to soften and make less brittle) spring steel. When that happens, the spring can no longer support the vehicle. There’s no way to make a soft spring hard again. As Eaton says, “A heated spring is a ruined spring.”

Another common lowering trick was to cut the coils. While that may seem like a bad idea, Eaton advises that some coils can be cut. “Cutting coils is limited to those types that have tangential ends. Tangential ends are those that spiral off into space. If you tried to stand the spring on end it would fall over. Square ends and pigtail ends will stand up and cannot be cut because the finished product will not mount correctly in the suspension.” Keep in mind, cutting coils increases spring rate. Eaton adds, “The strength of a spring, leaf, or coil is a function of the cube of the steel used. As the wire get shorter, such as when cutting the coil, the spring rate increases.” In any case don’t go nuts and don’t lower ride height more than 2 inches.

When it comes to altering the ride height of any vehicle the best option is to do it with springs designed to do the job. In addition, spring rate and load capacity can be tailored for specific applications. When it comes to springs for restorations, hot rods, or race cars there is no “one size fits all” but chances are Eaton Detroit Spring can make exactly what you need. After all, they’ve been doing it for over 85 years.

This is a stack of leaf springs to be trimmed and assembled.
2. Eaton Detroit Spring can provide stock replacement or custom coil and leaf springs from more than 30,000 OEM blueprints. This is a stack of leaf springs to be trimmed and assembled.
Springs lined up
3. These springs have Berlin-style eyes on one end and Standard eyes on the other. The dimples in the leaves accommodate anti-friction pads.
The top spring has reversed eyes to lower the car and the leaves have tapered and rounded leaves to reduce friction
4. The same but different. The top spring has reversed eyes to lower the car and the leaves have tapered and rounded leaves to reduce friction. The bottom spring has standard eyes, blunt ends, and clips to tie the leaves together.
diagrams for Eaton Detroit Spring
5. These diagrams for Eaton Detroit Spring shows common eye configurations found on leaf springs (A. Berlin eye, B. Standard eye, C. Reverse eye). Note how the eye shape alters the car’s ride height.
parallel semi-elliptical leaf springs (front) and Ford’s transverse leaf spring (rear)
6. Two of the most common hot rod rear suspensions: parallel semi-elliptical leaf springs (front) and Ford’s transverse leaf spring (rear).
A popular conversion for pre-’49 Fords is the installation of rear parallel leaf springs
7. A popular conversion for pre-’49 Fords is the installation of rear parallel leaf springs. To keep the car low, this example by Dale Caulfield mounts the springs inside the frame rather than under the rails, eliminating the need for lowering blocks.
From 1932-48 Ford mounted the rear spring behind the axle
8. From 1932-48 Ford mounted the rear spring behind the axle (this example is from a ’41). Under a load the spring flattens and is much closer to the centersection.
High-arch ’28-31 Model A rear springs were originally mounted above the axle housing. These springs are often placed behind the axle to provide clearance for quick-change centersections.
9. High-arch ’28-31 Model A rear springs were originally mounted above the axle housing. These springs are often placed behind the axle to provide clearance for quick-change centersections.
A variation of leaf spring design is the monoleaf
10. A variation of leaf spring design is the monoleaf. The taper from thick in the center to thinner at the eyes. The spacers are used to adjust ride height and/or to fill the gap between the crossmember and U-bolt plate.
This two-leaf spring also uses tapered leaves and spacers for ride height and gap adjustments.
11. This two-leaf spring also uses tapered leaves and spacers for ride height and gap adjustments.
Spring leaves example
Spring leaves example
12-13. A common trick to modify ride height is the addition or removal of spring leaves, unfortunately the following conditions often result.
an early Olds rearend equipped with a Ford transverse spring
14. On oldie but a goodie, an early Olds rearend equipped with a Ford transverse spring. Long shackles were used for lowering; not recommended then or now, as they can have a negative effective on handling. (Note: This is a picture of Tom McMullen working on a project.)
Eaton recommends that spring shackles be around 15 degrees from vertical
15. Eaton recommends that spring shackles be around 15 degrees from vertical. An incorrect shackle angle increases the amount of force required to flex the spring; the more force the harsher the ride.
Parallel leaf springs were found under the front of many early non-Ford cars. This tube axle and spring combo from a late ’20s Chrysler was used under a Model T Ford.
16. Parallel leaf springs were found under the front of many early non-Ford cars. This tube axle and spring combo from a late ’20s Chrysler was used under a Model T Ford.
A unique use of parallel leaf springs on Neal East’s roadster.
This underslung arrangement has the frame below a Willys axle with the springs above
17-18. A unique use of parallel leaf springs on Neal East’s roadster. This underslung arrangement has the frame below a Willys axle with the springs above. The arrangement was used on the 1907 American Underslung roadster.
Another variation of the leaf spring is the quarter-elliptic. This example is none other than Tom McMullen’s ’32 Ford roadster.
19. Another variation of the leaf spring is the quarter-elliptic. This example is none other than Tom McMullen’s ’32 Ford roadster.
As the axle was located by radius rods, the quarter-elliptic springs under McMullen’s roadster were attached to the rearend with shackles to allow them to move freely.
20. As the axle was located by radius rods, the quarter-elliptic springs under McMullen’s roadster were attached to the rearend with shackles to allow them to move freely.
A variation on the quarter-elliptic theme uses the springs without a shackle as the upper links in a “four-bar”–type arrangement.
21. A variation on the quarter-elliptic theme uses the springs without a shackle as the upper links in a “four-bar”–type arrangement.
 Coil springs are not often used on straight axles as it’s difficult to get a long enough spring to be effective.
22. Coil springs are not often used on straight axles as it’s difficult to get a long enough spring to be effective.
Eaton Detroit Spring also manufactures coil springs. There is a long list of considerations when making coils, including wire diameter, length of wire, diameter of the coils, and more.
23. Eaton Detroit Spring also manufactures coil springs. There is a long list of considerations when making coils, including wire diameter, length of wire, diameter of the coils, and more.
Eaton Detroit Spring can supply the proper coils for Mustang II conversions as well as replacements for OEM installations, for stock, and lowered ride height applications.
24. Eaton Detroit Spring can supply the proper coils for Mustang II conversions as well as replacements for OEM installations, for stock, and lowered ride height applications.
Eaton Detroit Spring
(313) 963-3839
eatondetroitspring.com
Modern Rodding

VOLUME 3 • ISSUE 21 • 2022