Modern Rodding Tech
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Geoffrey Skene found this 1932 Ford roadster at the L.A. Roadsters Father’s Day Swap Meet & Car Show. A deal was made and the car was off to Ionia Hot Rod Shop (IHRS).
1932 Ford roadster
Geoffrey Skene found this 1932 Ford roadster at the L.A. Roadsters Father’s Day Swap Meet & Car Show. A deal was made and the car was off to Ionia Hot Rod Shop (IHRS).
Ultimate Underpinnings
Building a Custom 1932 Ford Frame With Ionia Hot Rod Shop
By Ron CeridonoPhotography By THE AUTHOR
I

t’s often said there’s a right way and a wrong way to do everything. While that may hold true in many instances, when it comes to building hot rods there is a third option, the Dennis and Matt Lesky way at Ionia Hot Rod Shop (IHRS).

We first met Dennis in 1994 at the National Hot Rod Association’s 40th U.S. Nationals. He had driven his chopped 1932 sedan to the event, the former B/Gas drag race car was unmistakable with its vintage orange finish and the name “Regret” emblazoned on both doors. Over the next few years we followed some of the hot rod projects Dennis was involved with while still working at General Motors as a journeyman welder and realized he was creative and immensely talented. Perhaps owing to his familiarity with production parts, Dennis was becoming known for creating early chassis components that looked like they were original equipment.

When Dennis retired from GM he decided to pursue his passion for creating unique hot rods along with his son, Matt. Evidently in the Lesky family tree this acorn didn’t fall too far away as Matt’s interest in hot rods started early in life. After high school his abilities were honed by working in tool and die and fabrication shops and those skills would prove to serve him well when he began working with his father in 1999. Together the talented father-and-son team opened IHRS in 2000 and quickly developed a reputation among hot rodders in the know for innovation and craftsmanship.

IHRS has developed a number of signature accents that can be found on everything they build, such as the “dimpled” holes in their frame boxing plates and X-members. The rolled edges of the round and oval holes have a finished, factory look. In addition, a great deal of effort is applied to blending welded components like the boxing plates and X-members to make them appear as one piece. Of course the use of solid rivets really adds to a frame’s vintage aesthetic.

Over the years a number of high-profile hot rods have rolled out of the IHRS doors. One such was Geoffrey Skene’s 1932 Ford roadster that was a magazine cover car. As a loyal customer who appreciates talent, Skene decided to have IHRS build a stablemate to that award-winning highboy. A second car is now under construction, the Skene 2.0, so to speak. This new car is loaded with vintage appeal, including a Flathead Ford V-8 with Dixon F heads (intake valves are in the block, exhausts are in the heads) from H&H Flatheads at one end and a Cyclone quick-change at the other. There are other vintage tricks as well, such as the steering box. While it looks similar to the original, Neal Jennings supplied a modified worm and roller unit from a Nash that is vastly smoother and easier to steer than the original Ford worm and sector design. Of course the foundation for it all is a frame built in the unique IHRS style.

As Matt explains it, the intent for this new car was to build a 1932 frame with a later-style X-member and make it look like it left the factory that way. Take a look at the following photos and see if you agree that is exactly what has been accomplished.

refurbished framerails
1. With the framerails refurbished, Matt Lesky began installing Ionia’s trademark boxing plates and X-member.
holes in the boxing plate
2. In the rear the ’rails were C’d for axle clearance. Note the holes in the boxing plate and X-member have been dimpled to round their edges.
X-member has been blended into the front boxing plates
3. Here the X-member has been blended into the front boxing plates, giving it that built-at-the-factory look.
tops of the X-member legs
4. The tops of the X-member legs required notches to accommodate the gennie body’s floorpan. Note how the exhaust is hung and runs through the rear leg of the X-member.
portion of the original floorpan
5. This is a portion of the original floorpan from under the seat that requires the notches in the X-member.
how the floorpan fits the new X-member
6. This view from the bottom shows how the floorpan fits the new X-member. As the stock frame didn’t have an X-member, floor clearance wasn’t an issue.
modified steering box
7. Neal Jennings modified a steering box from a 1937 Nash to fit the 1932 Ford frame. Note the hole in the bottom of the box. It’s for the original headlight switch operated by a knob in the center of the steering wheel.
stock Ford front crossmember
8. Matt retained the stock Ford front crossmember. The two dimpled holes are for the original 1932 engine mounts.
crossmember
9. As the original holes in the crossmember won’t be used to mount the engine they were filled.
front crossmember
10. The front crossmember was modified to lower the front of the car 1 inch and then reinstalled. Note the wishbone has not been split; it attaches to the transmission cradle in the X-member.
New front engine mounts
11. New front engine mounts were made from sections of a 1946 Ford front crossmember—they will attach to the framerails.
new engine mounts
12. Here are the new engine mounts viewed from the rear. Note they wrap up over the top of the framerails for added support.
solid 5/16-inch solid rivets
13. One of the unique features found on many builds from IHRS are the solid 5/16-inch solid rivets used here to attach the engine mount brackets to the frame.
Flathead Ford V-8
14. The Flathead Ford V-8 was dropped in place for a test-fit. The unique heads are Dixon’s from H&H Flatheads.
1937-1948 water pumps
15. Rather than the 1932-style engine mounting brackets that bolt to the front of the block, 1937-1948 water pumps with integral mounts with stock-style rubber cushions were used.
Nash steering box
16. Another view of the Nash steering box. The steering gear is bolted to the outside of the frame and for a clean look a two-piece cover attaches to the inside boxing plate. That’s real attention to detail.
brake and clutch pedal
17. The brake and clutch pedal assembly is from a Lincoln Zephyr. The shaft with the hole passes through the brake pedal to operate the clutch.
master cylinder
18. Typical of the IHRS craftsmanship is this bracket to mount the master cylinder. It could certainly be made much more simply but it wouldn’t be as cool.
bracket is in place
19. Here the bracket is in place mounting an early Ford master cylinder. The Lincoln Zephyr pedals required minor modifications by heating and bending the arms to make them fit.
stock 1934 Ford center cradle
20. To mount the transmission and provide an attachment point for the wishbone, a stock 1934 Ford center cradle (left) was heavily modified (right) to fit the new X-member.
modified trans cradle
21. Viewed from the rear of the frame the modified trans cradle has been riveted in place.
1939 Lincoln Zephyr transmission
22. Another rare vintage piece is the 1939 Lincoln Zephyr transmission. It connects to a modified Ford torque tube. Note the unique location of the shift lever.
custom arm on the pedal assembly
23. A custom arm on the pedal assembly activates the original clutch release arm on the transmission. A threaded link will allow for clutch adjustment.
the anti-chatter rods
24. Matt installed an often overlooked item, the anti-chatter rods (arrow). As the engine and transmission are solidly attached to the rearend by the torque tube, as the name implies, these rods eliminate chatter when the car begins moving from a standstill.
Ford emergency brake handle is attached to the Zephyr transmission with a custom bracket
25. Another unique vintage touch, a Ford emergency brake handle is attached to the Zephyr transmission with a custom bracket.
modified shaft and arms
26. The parking brake handle will connect to the modified shaft and arms that once operated the 1932 Ford’s mechanical brakes.
rod from the parking brake handle
27. A rod from the parking brake handle (on the right) attaches to the modified shaft; a pair of rods (only one can be seen here) activate the parking brakes.
rearend
28. Here the rearend can be seen with the parking brakes, hydraulic brake lines, and the Panhard rod.
Panhard rod bracket on the frame
29. The Panhard rod bracket on the frame looks cast—it isn’t. It’s a typical Lesky trick, the result of lots of welding and even more grinding.
test-fit of the grille shell and body on the frame
30. A test-fit of the grille shell and body on the frame with the engine in place provides a hint of what’s to come.
 SOURCE
Ionia Hot Rod Shop
(616) 527-5051
ioniahotrods.com
H&H Flatheads
(818) 248-2371
handhflatheads.com

Neal Jennings
Neal’s Hot Rod Parts
nhrp@att.net

Modern Rodding
VOLUME 2 • ISSUE 4 • 2021